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Richard Jones Furniture
‘The Gathering’ 2009- of the Designer Makers Organisation of the United Kingdom-Part 1
by Richard Jones © 2009
The Venue and Programme
The
Gathering took place on June 27, 2009 at Ercol’s factory and
headquarters in Princes Risborough, Buckinghamshire. The principal
organiser and driver behind The Gathering was James Ryan of the Edward
Barnsley Workshop. He received sterling help from a number of other
people: Joseph Walsh was instrumental for ensuring Brian Kennedy’s
participation, Tony Portus liaised with Tony Coll at the eleventh hour
thus enabling us to hear his contribution, and Simon Pirie made the
suggestion to invite Metropolitan Works represented by Matthew Lewis.
Finally, Andrew Varah chaired the event admirably and introduced us to
the various speakers and activities. The Gathering was attended by
approximately fifty DMOU members from around the UK and was a chance
for us to meet, exchange views, and listen to and question guest
speakers. Subjects aired at the meeting and the guest speakers were:
- Conference opening: the venue and ercol- Edward Tadros
- Effective curating of exhibitions- Brian Kennedy
- Photographing furniture- Nick Carter
- Branding- Paul Martin
- Metropolitan Works: a London located
prototyping, development service and business support facility for a
range of artists and designers—Matthew Lewis
- CNC equipment use in a small furniture business- Barnaby Scott
- Public Relations- Tony Coll
This was the second gathering of its type, with the first
held in 2008. All the attendees were members of the Designer Makers
Organisation of the United Kingdom (DMOU)- see sidebar here.
ercol- Edward Tadros (ercol)
DMOU
members arrived at the ercol venue and registered followed by light
refreshments. Proceedings got underway when we were introduced to
Edward Tadros, Chairman and Managing Director of ercol. We were treated
to a short history of the company and its founding in High Wycombe by
Mr Tadros’s grandfather Lucian Ercolani in 1920. The company has always
been design led Mr Tadros informed us and this was a natural result of
his grandfather’s background as a designer. At the time of the ercol’s inception
High Wycombe was the centre of the British furniture industry, and the
Chilterns with its plentiful beech dominated woodlands in which High
Wycombe is set, has a long history of traditional Windsor chair making
including chair bodging and wood-bending. Lucian
Ercolani built on these traditions and developed wood steam bending
techniques for use on an industrial scale. The evidence of this is
still apparent in the ercol factory where a large corner of the
building is devoted to steam bending various wooden parts for a range
of ercol’s furniture. This particular interest in wood bending did not
stop ercol producing cabinet furniture, tables and chairs etc, we were
informed, and the company included upholstered furniture in its range.
To this day ercol still produces this mix of furniture for sale; this
is unusual for most large furniture companies produce either a cabinet
and frame range of furniture or specialise in producing only
upholstered furniture such as sofas, chairs, etc.
Ercol’s
furniture production in High Wycombe grew over the decades and the
buildings it used were added to and supplemented by others on their
various sites until it was decided that the facilities in the town were
no longer manageable or conducive to efficient production. The company
relocated its entire operation to a new facility in Princes Risborough
built on the old Building Research Establishment site. The new building
with its showroom, administrative offices, design suite and production
facility opened in 2002. There were environmental considerations taken
into account during the design phase of the building, and ercol are
proud of such initiatives as heating the building and providing hot
water using their own wood waste. Further, ercol have invested heavily
in CNC equipment and this is very evident if you tour the factory as we
later did. The benefits of CNC from ercol’s point of view is the
ability to create parts quickly, very accurately, economically and
repeatably days, weeks, or even months apart using information and
communication technology (ICT) and digital storage media. Similarly,
new designs are quickly realised on CNC equipment through use of the
self same ICT, eg, AutoCAD.
Mr Tadros
went on to describe the sourcing of timbers such as ash and elm from
North America, the seasoning or drying of it, and the pre-machining of
much of this material prior to its shipping to the ercol factory. This
has replaced the local and European sourcing of materials and ercol no
longer has a mill to convert logs nor facilities to dry wood.
Ercol’s products primarily sell through a network of 250 independent UK
retailers, although some sales take place through their own Princes
Risborough showroom. There are very few sales overseas Mr Tadros
informed us.
Asked for a summary of ercol’s design philosophy by a member of the
audience, Mr Tadros replied the company “tends to be quite
conservative.” In large part, he went on to explain, this is a response
to the market and the retailers they supply, both of whom tend to be
“conservative”. Yet he continued by saying that as far as ercol is
concerned, “Everything has to be designed. Unless it’s designed we
can’t make it.” Mr Tadros remarked that dark coloured furniture is much
less popular now than it was “two or three decades ago.” This is a
trend that I think all furniture designers and makers would agree with.
I
think most attendees at The Gathering would agree that ercol’s designs
are quite conservative, yet I find there is a quiet dignity in their
range of furniture with overtones of British traditions and country
style furniture. I also sense some Scandinavian influence in some of
the furniture items I looked over in the showroom. Whatever ones
judgment of the aesthetic content of ercol’s furniture it is obvious
the company sets great store in technical sophistication and
excellence, efficiency, accuracy and attention to detail in the
production of its furniture from initial market research, through
design, to planning and production, and on to finished products and
their delivery to customers. Following
the welcome and introduction by Mr Tadros attendees broke into three
groups and we enjoyed a conducted tour around the various sections of
the factory and a short demonstration of some of the wood steam bending
techniques that create parts incorporated into various of the company’s
furniture range. I was impressed with the specialised jigs
incorporating steel U channels, angle iron and chains used to initially
bend the continuous compound curved backrest of the Windsor influenced
Evergreen chair. Another item that caught my eye as being of particular
interest was the 1950s built hydraulic wood bending machine used to
bend several square profiled sticks at once into U shaped bends ready
for subsequent further shaping and profiling.
Below. Steamers in ercol’s bending room.
Freshly bent green wood in a bending rig. A stack of bent wooden parts cooling in their bending formers. Bent parts after removal from the articulated bending former.
ercol's Wood Bending MachineThe
following three photographs show ercol's woodbending machine in
use.It forms hoop backs for Windsor style chairs. Built in the
1950’s, more than fifty years later it continues to operate as
originally intended. After steaming, six square section wood parts are
bent together as one unit using this machine. After the bend is
completed the parts are removed from the bender and stacked up in a
holding or cooling form that allows them time to fully cool and set
rigidly to the new shape. The cooling forms appear in the left
foreground of each of the photographs below.   The ercol timber store mostly containing received and catalogued pre-machined parts.
A view of ercol's open plan production area.
 One of several CNC machines that work almost continuously during normal working hours.
DMOU
is a restricted membership organisation of primarily UK based
professional furniture designers and makers. Gaining membership of DMOU
is through personal application or through proposal by an existing
member followed by the application or proposal being put to all the
other members of the group for approval or rejection.
The best description of the aims and objectives of DMOU are in the
organisation’s own words which I have slightly paraphrased from the
text at the DMOU website.
“DMOU is not a society, or an association, or a guild. There is no-one
in charge, no committee, and no-one pays any subscriptions.
All there is in fact is a membership knitted together by an email forum
and a website. The membership consists of a large body of excellent
designer-makers of furniture from all over the UK, including the top
names in the field. Every member has been invited by other members, who
consider that those they invite meet the following criteria:“
That they be -
- professional
- designer-makers (not just one or the other)
- concentrating on furniture or very similar discipline
- working on a small scale
- working to very high standards”
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© 2009 Richard Jones |